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    Let's make something clear...

    I've been wanting to try this for awhile, and just haven't taken the leap yet. We'll, the other day, I realized I had a gift card balance on my Amazon account, so I figured why not, and I bought some Overture Clear PETG. Let's try to make something clear!!

    Now, I know it would be better to just spring for a resin printer and print in clear resin, but I'm just not set up to handle post processing the resin prints. So I'm just using what I've got. The good old Anycubic i3 Mega.

    I started with a guide I found online, which gave a few recommended settings. These settings are mostly focused on increasing Temps, and mooshing your print lines together as much as possible so that you have absolutely no gaps. So basically: High temp, low speed, high extrusion multiplier, high line overlap, etc. The other key factor is print line orientation. You want to have a much of your print lines laid in the same orientation as possible, so I set my top and bottom layers to zero, and set my infill to print only in one orientation instead of alternating. https://www.printables.com/model/153...to-print-glass


    Here are the main settings I STARTED with:
    - Extrusion multiplier: 1.01
    - Extrusion width: 0.5mm
    - Layer height: 0.1mm
    - Top solid layers: 0
    - Bottom solid layers: 0
    - Perimeters: 2
    - Infill: 100%
    - Infill overlap: 15%
    - Infill extrusion width: 103%
    - Infill angle: 45°, not alternating
    - Temps: 265C nozzle, 70C bed
    - Cooling: None!!
    - Print speed: 20mm/s

    Click image for larger version  Name:	20220809_211159.jpg Views:	6 Size:	2.39 MB ID:	305163

    I sliced up a calibration cube and hit PRINT!

    Click image for larger version  Name:	20220809_222242.jpg Views:	8 Size:	1.66 MB ID:	305162

    Aaaaannd.... it was cloudy. Well, I kinda expected that on the first try, so let's tweak something.


    2nd try:
    Settings changed:
    - Infill overlap: 35%
    - All other settings unchanged
    Result: still cloudy, not much change

    Click image for larger version  Name:	20220809_222310.jpg Views:	6 Size:	1.72 MB ID:	305164

    Next I tried just throwing the filament in the dehydrator for about 4 hours. I wasn't noticing any popping or bubbling in the print, but even a little moisture can have a big effect on print quality, so better to rule that out.

    3rd try:
    Settings changed:
    - Filament dehydrated for 4 hrs
    - All other settings unchanged
    Result: significantly less cloudy, but gaps between print lines are much more apparent

    Click image for larger version  Name:	20220810_065556.jpg Views:	6 Size:	3.17 MB ID:	305165
    Click image for larger version  Name:	20220810_065647.jpg Views:	6 Size:	1.77 MB ID:	305166
    Rainmaker's feedback: https://www.mcarterbrown.com/forum/b...maker-feedback

    #2

    Next I wanted to try to reduce the gaps, and really moosh the print lines together, especially in the first layer, so I adjusted first layer flow and width, and decreased the number of perimeters to 1.

    4th try:
    Settings changed:
    - Perimeters: 1
    - First layer flow: 103% (up from 100%)
    - First layer width: 101% (up from 98%)
    Result: first layer appeared somewhat more solid, with less gap between print lines, but overall clarity relatively unchanged.

    Those settings seemed to really help the first layer, so let's apply something similar to the overall settings.

    5th try:
    Settings changed:
    - Increase (overall) flow: 105%
    - Decrease speed: 15mm/s
    Result: improvement in clarity, gaps between print lines much less apparent.

    Click image for larger version

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    Click image for larger version

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    Now we're talking. The print lines are really mooshing together well now, and the print is see-through for about a 1/4" thick solid section. And this is with no sanding or polishing.


    Click image for larger version

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    Next I will adjust a couple more settings, and try a little light polishing to reduce some of the refraction on the outer surfaces of the print...


    Stay tuned!
    Attached Files
    Rainmaker's feedback: https://www.mcarterbrown.com/forum/b...maker-feedback

    Comment


      #3
      I decided to go ahead and let the whole calibration cube finish:

      Click image for larger version

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      And also tried a little sanding on the #5 test print. I got it down to 2000 grit, but I can't find my polishing compound, so I'll have to try polishing another day. But i got some great clarity with the 2000 grit sandpaper!

      Click image for larger version

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      Last edited by Rainmaker; 08-12-2022, 09:18 AM.
      Rainmaker's feedback: https://www.mcarterbrown.com/forum/b...maker-feedback

      Comment


        #4
        Reserved another
        Rainmaker's feedback: https://www.mcarterbrown.com/forum/b...maker-feedback

        Comment


          #5
          So ​cool!

          I've seen some of those prints, but never thought to get them on a regular printer ...

          Keep us posted please!
          Love my brass ... Love my SSR ... Hard choices ...

          XEMON's phantom double sided feed
          Keep your ATS going: Project rATS 2.0
          My Feedback

          Comment


            #6
            This is awesome! I have wanted to print clear prints for so long. I tried some clear filament, and it turned out like print 1 and just kind of gave up. I didn't look further into it. Awesome work, I can't wait to see a fully clear printed paintball marker! We haven't had a great clear marker since the BE Talon!

            Comment


              #7
              what slicer are you using for this ?

              Comment


              • Rainmaker

                Rainmaker

                commented
                Editing a comment
                I use Ideamaker

              #8
              Awesome write up so far. You are gonna make me get my printers rolling again. They have both been dormant all summer.
              https://www.mcarterbrown.com/forum/b...khaus-feedback

              Comment


                #9
                Added to Post #3, just a couple more pics
                Rainmaker's feedback: https://www.mcarterbrown.com/forum/b...maker-feedback

                Comment

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