Working on a classic Sterling barrel

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • flyweightnate
    MCB Member
    • Jul 2020
    • 1850
    • Dallas, TX

    #1

    Working on a classic Sterling barrel

    I've long preferred the classic Sterling threads to the Spyder threads, but barrels are... elusive. I'm trying my hand at making a Freak back for one. And single-pointing a thread for the first time in 17 years, on a much smaller/ cheaper lathe than last time.

    First things first - the barrel itself can be made up to 0.810" thick. Not a lot of material, but maybe it's enough to Freak bore. We'll see. (0.035" per side?)

    Second - thread spec is 7/8"-14 1A, based on my measurements. Body is bored through at .815", and thread OD is right around .860". Every barrel I've seen has a tiny crest and huge root, though, so I pushed my compound wide and cut a few passes to widen the thread root. I need to get some wires to measure this correctly. Overall breech depth 2.125", with threads for the last 3/4" being "enough" (or more than enough, if you want to pull it more quickly).

    Learning my "new" lathe in the process, though, including the fact that the feed has a ton of backlash. Might need to rebuild that mini gearbox. Also learned the diagram for inch threads is wrong when I realized the 127 tooth gear was engaged instead of the 120, after my first thread came out at 14.8tpi instead of 14. Oh, China... your documentation leaves much wanting.

    Waiting on some properly long boring bars and bidding on some reamers to do the insert bore, and see if enough of the threads survive for a proper, usable barrel. But, even if my machining skill isn't all there, at least I've offered some info more people with better equipment and more time on it.

    TLDR: 0.815" OD x 2.125", with a 7/8-14 1A thread for the last 3/4".

    Stay tuned to see what comes out at the end.
    Feedback
    www.PhrameworkDesigns.com < Nelspot, Sterling, and Phantom parts, plus the occasional big project.
  • Ecapnation
    MCB Member
    • Jul 2020
    • 4209
    • South Central Long Island

    #2
    Fyi raptor barrels are the same but a little short.

    Had i kept my sterling project my intention was to find a raptor freak back.

    Comment

    • scottieb
      Member since 2004
      • Jul 2020
      • 3947
      • Lincoln, Nebraska

      #3
      Raptor Freak backs are real, and exceedingly hard to source. Freak boring the stock Sterling barrel takes precision and the breech will be thin.
      FEEDBACK - https://www.mcarterbrown.com/forum/b...k-for-scottieb

      Comment

      • flyweightnate
        MCB Member
        • Jul 2020
        • 1850
        • Dallas, TX

        #4
        Originally posted by scottieb
        Raptor Freak backs are real, and exceedingly hard to source. Freak boring the stock Sterling barrel takes precision and the breech will be thin.
        Yep on both counts. But hey... aluminum is cheap and i need to practice thread cutting so here we are!
        Feedback
        www.PhrameworkDesigns.com < Nelspot, Sterling, and Phantom parts, plus the occasional big project.

        Comment

        • Super Nova
          Old School
          • Jul 2020
          • 1810
          • Oregon

          #5
          Hopefully this project turns out in your favor as I would be interested in one of these also.
          Feedback: https://www.mcarterbrown.com/forum/b...ova-s-feedback
          WTB: ICD stuff, single trigger electro frames, Gloss lime and purple parts, smoke hoppers

          Comment

          • flyweightnate
            MCB Member
            • Jul 2020
            • 1850
            • Dallas, TX

            #6
            So, it's doable.

            Far from perfect, process- wise. But after not single- pointing a thread since 2010, while breaking in an unfamiliar lathe, I made a usable barrel (that still needs to be cleaned up between centers).

            The double- lead thread for the front was real fun, but advancing the compound 0.031" at 90 degrees while keeping the halfnut engaged did the trick.

            The OD before the threads is the same as a Spyder barrel, just longer. I didn't have a long enough groove tool to cut ID for an o-ring, but I can chuck it back up and do that later if need be.

            Besides my initial metric-ish thread, the only other problem was accidentally advancing instead of retracting my ID chamfer tool at the end (hey, long day) so I had to make it 0.050" under length to remove the resulting sharp edge.

            Not keen on making more, but I've proven it's a viable design. Now go bug the guys with CNCs!

            Click image for larger version

Name:	20260220_153931.jpg
Views:	122
Size:	1.94 MB
ID:	799915
            Feedback
            www.PhrameworkDesigns.com < Nelspot, Sterling, and Phantom parts, plus the occasional big project.

            Comment

            Working...