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I did in fact have in mind trying to recreate the seals, as I've had some success making them for others. (Notably, the Equalizer's rectangular seal.)
Also, I like the Flatline, and being an old-school type, still prefer the mounted tanks rather than screw-ins. I have something like five 3K Flats, all of which are in good condition, but of course all the tanks are long past hydro. And with decent replacement 3K tanks (non-steel ones, anyway) being basically unobtainable, I've wanted to pick up a 4.5K or two, so I can put fresh tanks on them and use 'em, even if I do only fill to 3K.
I haven't been into a 4.5, so I haven't really had a chance to research the seal or material. Can anyone link me to maybe something like the AO discussion? What, exactly, are the ussues w're facing?
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