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Classic MacDev Cyborg Disassembly

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    Classic MacDev Cyborg Disassembly

    Just picked up this pretty minty MacDev Cyborg. I think it’s an ‘04 model. Serial number is 0612. I’ve never touched a MacDev marker before, so jumped at the chance to get it.

    Local pickup from a guy that hadn’t used it in a long time. Came with original case, which isn’t even dusty. Not used to getting gear in as good of condition!

    In early testing board lights up and solenoid clicks, always a good sign! But it doesn’t hold air, not surprising since it’s been sitting for a decade if not two!

    So, as is my usually thing, I’m going to try to disassemble and resurrect this old beast.

    Click image for larger version

Name:	IMG_1100.jpg
Views:	207
Size:	2.28 MB
ID:	546016

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    #2
    Starting with the easy stuff, removing the Dye grips
    first. Haven’t seen a non-yellowed pair of this in forever!
    Click image for larger version

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ID:	546086

    Then removing the bottom line:
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ID:	546085

    And removing the HPR:

    Click image for larger version

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ID:	546084

    I always like checking out the boards for dates. This one is dated 2003! Make it old enough to be able to legally drink in the US!

    Click image for larger version

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Views:	140
Size:	1.84 MB
ID:	546083

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      #3
      Nice, how much did you pay for it, curious

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        #4
        And remove the bolt:
        Click image for larger version  Name:	IMG_1105.jpg Views:	0 Size:	1.91 MB ID:	546100

        Then on to separating the body:
        Click image for larger version  Name:	IMG_1108.jpg Views:	0 Size:	1.86 MB ID:	546101 Click image for larger version  Name:	IMG_1106.jpg Views:	0 Size:	1.92 MB ID:	546102

        Click image for larger version  Name:	IMG_1107.jpg Views:	0 Size:	1.27 MB ID:	546103 Click image for larger version  Name:	IMG_1109.jpg Views:	0 Size:	2.73 MB ID:	546104
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          #5
          Next I’ll remove the ASA adaptor, which comes off easy enough:

          Click image for larger version

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Views:	128
Size:	799.4 KB
ID:	546106 Click image for larger version

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Views:	120
Size:	1.67 MB
ID:	546107
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            #6
            Then remove the solenoid, removing the one main screw:
            Click image for larger version  Name:	IMG_1118.jpg Views:	0 Size:	2.07 MB ID:	546110

            Above, you can see the large gasket that sits between the body and the grip frame. And below you can see the body with internal air lines.

            Click image for larger version  Name:	IMG_1120.jpg Views:	0 Size:	2.35 MB ID:	546111
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              #7
              Turning to the back of the marker, I removed the back cap cover to expose what I assuming is the ram housing.

              Click image for larger version

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Size:	2.42 MB
ID:	546123

              After fiddling a bit I realized this could just be pulled out

              Click image for larger version

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ID:	546122

              This ram further separates into two components. This marker has a significant amount of grease that I’ve cleaned off.

              Click image for larger version

Name:	IMG_1123.jpg
Views:	128
Size:	1.81 MB
ID:	546121



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                #8
                Flipping back to the front of the marker, I disassembled the LPR:

                Click image for larger version  Name:	IMG_1112.jpg Views:	0 Size:	1.87 MB ID:	546126 Click image for larger version  Name:	IMG_1115.jpg Views:	0 Size:	578.7 KB ID:	546125
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                  #9
                  Not being sure how to remove the rest of the LPR, I removed the valve retention bolt:

                  Click image for larger version

Name:	IMG_1122.jpg
Views:	132
Size:	1.52 MB
ID:	546128


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                    #10
                    And now I think I need to get my blow dryer out and a strap wrench to make any further progress.
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                      #11
                      Wow so cheap,
                      i”m too new to PM yet

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                        #12
                        Success! My trusty blow dryer pays off yet again. Used some hockey tape to prevent marking the LPR housing:

                        Click image for larger version

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Views:	120
Size:	2.66 MB
ID:	546202

                        And here is the LPR and valve for the Cyborg:

                        Click image for larger version

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Size:	2.02 MB
ID:	546201 Click image for larger version

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Size:	1.55 MB
ID:	546200






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                          #13
                          And now the last little piece of the LPR needs to be removed:
                          Click image for larger version

Name:	IMG_1127.jpg
Views:	127
Size:	1.59 MB
ID:	546205

                          As you can see the o-rings are completely rotten.

                          And then finally pop out the valve:
                          Click image for larger version

Name:	IMG_1128.jpg
Views:	122
Size:	1.70 MB
ID:	546206
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                            #14
                            And here’s a look at the empty body:

                            Click image for larger version

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Views:	132
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ID:	546211 Click image for larger version

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ID:	546212
                            And when putting parts back on the body, remember to put the LPR back in before putting the ASA adaptor back as there’s a retention peg in the Adaptor.

                            Click image for larger version

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Views:	120
Size:	1.29 MB
ID:	546213

                            And now the body is back together:

                            Click image for larger version

Name:	IMG_1132.jpg
Views:	118
Size:	2.02 MB
ID:	546214





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                              #15
                              Next step is the Gladiator reg and the. I can add some air and see if it lives again! But that’s for another time.
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